ATP-Bio is a leading manufacturer of dietary supplement capsules, operating state-of-the-art production lines certified by both local and international auditing agencies. Our facilities, notably those certified by the FDA, GMP, and HALAL, ensure adherence to stringent standards, enabling the production of specialized health food products. We offer various capsule types, including vegetarian, gelatin, soft, and liquid capsules, catering to various market demands with precision and quality.
Contract Capsule Manufacturing & Filling Services
At ATP-Bio, we excel in capsule manufacturing, offering various custom encapsulation solutions. Our capabilities include filling capsules with powders, liquids, and beadlets available in various sizes and colors to suit your needs. Our comprehensive services extend beyond manufacturing to custom supplement formulation, catering to beauty, weight management, basic nutrition, sleep aids, probiotics, eye care, hangover relief, circulation improvement, and bowel regularity.
We ensure the highest quality through rigorous raw material quality control and comprehensive testing, guaranteeing product safety and efficacy.
Capsule Manufacturing & Filling Process
At ATP-Bio, we follow a meticulous capsule manufacturing and filling process to ensure the highest quality and precision for your supplement products. Our comprehensive approach covers every production stage, from formula analysis to packaging and labeling, guaranteeing consistency, safety, and customization.
 | Expert Consultation with Our Capsule Supplement SpecialistsAt ATP-Bio, our expert consultation services are the cornerstone of our capsule manufacturing process. Our specialists work closely with you to understand your brand’s unique identity, target audience, and formulation requirements. From capsule size, color, and ingredients to packaging preferences, we customize every aspect to match your vision while ensuring regulatory compliance. Whether you're refining an existing formula or starting from the ground up, our experienced professionals provide expert advice on product functionality, helping you achieve market success. For those without a custom formula, we also offer stock options tailored to your brand’s needs, ensuring your capsule supplement is crafted precisely and purposefully. |
 | Custom Formula Development & AnalysisCustom Formula Development & Analysis ATP-Bio provides custom formula development and analysis as part of our capsule manufacturing service. Our expert formulators create tailored solutions for various health needs, including vitamins, minerals, energy, sleep, beauty, weight management, and probiotics. Whether you're starting from scratch, customizing a base formula, or reverse-engineering an existing supplement, we ensure precise and innovative product development. Our process begins with a thorough formula analysis, evaluating properties like homogeneity, flowability, density, and stability to ensure optimal performance. With ATP-Bio, you receive a product that meets your specifications and delivers exceptional quality and effectiveness. |
 | Raw Ingredient Sourcing & TestingAt ATP-Bio, we prioritize quality and safety in our raw ingredient sourcing and testing services for capsule supplements. We carefully select premium materials from trusted global suppliers, ensuring access to rare, high-quality ingredients. Each batch undergoes rigorous lab testing for identity, purity, composition, heavy metals, allergens, and microbial contaminants while also checking for harmful substances like pesticides and plasticizers. Our potency analyses ensure accurate levels of essential nutrients. With our thorough sourcing and testing processes, ATP-Bio maintains a robust supply chain that emphasizes safety, quality, and performance for every product. |
 | BlendingThe approved raw materials undergo a precision blending process, ensuring an exact distribution of ingredients in each capsule. Depending on the formula's requirements, additional processing like granulation, milling, and screening may be necessary to achieve the desired particle size and consistency. |
 | EncapsulationWe employ a cutting-edge, fully automated capsule-filling machine with piston dosing technology. This advanced technology ensures that the blended ingredients are filled into gelatin or vegetable capsule shells with exceptional precision and at high filling rates. |
 | Polishing and InspectionEach capsule is polished to remove any excess powder, giving it a clean and finished appearance. A rigorous inspection follows, where capsules are checked for defects to ensure they meet stringent quality standards. |
 | Quality Control TestingThroughout the production process, we conduct ongoing quality control tests, including checks for weight variation, uniformity of content, and detailed defect reports, ensuring consistency and compliance with industry standards. Additionally, we perform safety tests for heavy metals, plasticizers, pesticides, and ethylene oxide (ETO), alongside potency and purity checks, to ensure capsule shell ETO residue meets safety standards due to its potential carcinogenicity. |
 | PackagingThe capsules are then packaged using an advanced capsule packaging machine that counts and bottles them with 100% accuracy. This system eliminates any risk of missing capsules and cross-contamination, ensuring the highest safety and quality. |
 | LabelingATP-Bio assists our clients by outsourcing customized label printing to trusted third-party services. This guarantees that all labels comply with regulations and accurately represent the packaging contents. |
 | Final Testing and ApprovalAfter packaging, final tests for identity, potency, and microbial contaminants are conducted to ensure pharmaceutical-grade quality. The completed products are then reconciled, and a Certificate of Analysis is prepared before the products are staged for shipping. |
Our Capsule Manufacturing and Filling Capabilities
We offer various capsule options designed to meet your specific requirements. Our capabilities include various sizes, materials, colors, and imprinting options, ensuring you can perfectly customize your capsules to align with your brand and customer preferences.
Size Options | Material Options | Color Options | Imprinting Options | Capsule Content Options |
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Note: If you request to print text on capsules, we may require a higher MOQ. |
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Note: If you request to print text on capsules, we may require a higher MOQ. |
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Various Capsule Options
At ATP-Bio, we know that every supplement is unique, so we offer various capsule options to meet your specific needs. Below are the types of capsules we manufacture:
 Image from Freepik | Hard Gelatin CapsulesHard gelatin capsules are the most common type of capsule, with a firm outer shell that usually contains dry powder, pellets, or beads. Recently, they’ve also been used for semi-solid or liquid fillings. Made from two parts—a body that holds the ingredients and a cap that seals it—these capsules are typically composed of gelatin, plasticizers, and colorants. |
 Image from ariaarmoko on Freepik | Non-Gelatin Veggie CapsulesNon-gelatin veggie capsules are ideal for those avoiding animal-based products. Made from plant-based materials like hydroxypropyl methylcellulose (HPMC), starch, or polyvinyl alcohol (PVA), these capsules cater to vegetarians and vegans. They have the added benefit of lower water content, reducing the risk of reacting with sensitive ingredients. However, non-gelatin capsules are typically more expensive to produce. |
 | Enteric-coated CapsulesEnteric-coated capsules feature an acid-resistant coating that protects them from breaking down in stomach acid. They dissolve in the intestine, making them perfect for sensitive ingredients like probiotics, ensuring they remain active and effective when they reach their destination. |
 Image from ariaarmoko on Freepik | Soft CapsulesSoft capsules, or softgels, are favored for supplements that need quick absorption. Typically colorless and customizable in shape, they have a gelatin coating, often beef-based, for easy digestion and rapid delivery of ingredients. Their smooth, transparent design is ideal for liquid or oil-based formulations, ensuring efficient nutrient absorption. |
Private Label Capsule Supplement
ATP-Bio offers private-label capsule supplements that address a broad spectrum of health and wellness needs, including beauty, weight management, vitamins, minerals, energy boosting, probiotics, sleep support, children's health, bone and joint health, and support for managing high blood pressure, high blood sugar, and high cholesterol. With over 20 expertly formulated options, ATP-Bio provides both ready-made and custom solutions tailored to your brand’s specifications. Our capsules allow for limitless customization, enabling businesses to align products with market trends and engage their target audience. Whether launching a new formula or customizing an existing one, ATP-Bio guarantees superior quality and effectiveness for every supplement.
Private Label Capsule Supplement Package Options
At ATP-Bio, we offer diverse packaging options tailored to your needs while integrating your unique brand identity. Choose from our selection of top-tier packaging choices designed to ensure optimal preservation and protection for your capsules.
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With our comprehensive packaging options and expert design services, you can rest assured that your capsules will not only be protected but also presented attractively, enhancing their appeal to your customers. Partner with us today and experience packaging excellence that complements your exceptional products.
Capsule Filling Machine
ATP-Bio's Capsule Manufacturing and Filling Machine stands at the forefront of innovation in capsule production. This cutting-edge, high-speed machine excels in efficiency, handling up to 18 million capsules with adjustable filling weights to cater to various specifications. Its robust design ensures high performance and ease of maintenance, making it an ideal choice for high-quality, large-scale capsule production. It has a versatile capacity accommodating multiple capsule sizes, including #0, #1, and #3. In addition to the capsule-filling machine, we utilize capsule polishing machines to remove excess powder, capsule inspection machines to identify and sort out defective capsules, and capsule counting machines to package them into bags or bottles. ATP-Bio’s machine combines state-of-the-art technology with user-friendly features to deliver exceptional results in the capsule manufacturing process.
Why Choose Capsules?
Choosing capsules for supplement manufacturing provides numerous advantages that enhance both the product's effectiveness and consumer experience. Here are some key benefits of using capsules:
- Enhanced bioavailability for improved nutrient absorption
- Mask unpleasant tastes and odors
- Easy to swallow, increasing user compliance
- Precise dosage control for consistent delivery of active ingredients
- Versatile formulation options, including vegan and allergen-free choices
- Airtight and tamper-resistant design for safety and potency
- Ability to combine multiple active ingredients in one capsule
- Customizable visual appeal for branding differentiation
- Cost-effective to produce and package compared to liquids, gummies, and tablets
- Ideal for dual-action and time-released products
Why Choose ATP-Bio as Your Capsule Manufacturing Companies
Crafting high-quality capsules requires expertise, flexibility, and dedication. At ATP-Bio, we excel in all three, offering a winning combination that sets us apart. We build strong partnerships with our clients, delivering exceptional service and ensuring every capsule supplement meets your exact specifications. Here’s why we stand out:
 | Customized ServiceWe customize our approach to suit your individual requirements. Each product is tailored to specific brands, target audiences, product positioning, distribution channels, and regions. Our services include formula design, dosage form recommendations, and packaging consultations. With over 40 years of experience in product development and manufacturing, we can quickly provide samples for brand evaluation, market surveys, and small-scale senso |
| | Flexible Minimum Quantity of OrdersWe understand that needs vary. Our minimum order quantities are flexible, allowing you to start small and scale up seamlessly as your business grows. We work closely with you to determine the right MOQ for your needs. |
 | Fast Quote and Turnaround TimeGet a quick and accurate quote for your capsule manufacturing needs. Our dedicated account representatives work diligently to reply within 48 business hours in most cases. The complexity of your project may occasionally require additional time. Request your free quote today and experience the difference. |
 | FDA & NSF GMP CertificatedWe prioritize your safety and product integrity. Our facilities operate under the highest quality and safety standards, holding both FDA and NSF GMP certifications. This assures consistent quality, optimal efficacy, and adherence to regulatory requirements. |
Partner with ATP-Bio and discover the difference that expertise, flexibility, and unwavering commitment make. Contact us today to discuss your capsule manufacturing needs.
Awards & Certifications
ATP-Bio holds various quality certifications, including FDA, ISO22000, HACCP, and HALAL, among others.
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NSF GMP | HACCP | ISO22000 | HALAL |
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FDA | D-U-N-S® Registered |
Frequently Asked Questions About Capsule Manufacturing
What Is the Minimum Order Quantity (MOQ) for Capsule Manufacturing Services?
We offer flexible minimum order quantities tailored to meet the unique needs of your business. Whether you're just starting or expanding, we work with you to determine an MOQ that aligns with your goals, allowing you to scale as your business grows.
How Do I Decide Between Gelatin and Vegetable Capsules?
The choice between gelatin and vegetable capsules depends on your product and your customers' preferences. While some customers may have no preference, others specifically look for gelatin-free, plant-based capsules. To determine the best option for your product, reach out to our Account Executives, who can guide you in making the right choice for your market.
Do You Offer Custom-printed Capsules?
Yes, we provide custom-printed capsules with a variety of options to suit your branding needs. We offer both gelatin and non-gelatin capsules, which can be hard, soft, or enteric-coated, and are available in various colors and transparencies. You can choose from circumferential or axial text printing in multiple colors, including black, white, red, blue, green, grey, and yellow. Please note that custom printing may require a higher minimum order quantity (MOQ).
What Types of Capsules Do You Offer?
We offer a range of capsule types to meet different product requirements, including gelatin-based hard capsules, non-gelatin vegetarian capsules, enteric-coated capsules, and soft capsules.
What Capsule Colors Are Available?
We provide capsules in a wide range of colors. The most commonly chosen options include white, transparent, dark red, earthy yellow, brown, tea color, purple, and pink, among others.
What Are the Benefits of Choosing Capsules Instead of Tablets?
Capsules are often easier to swallow and typically dissolve more quickly than tablets, making them a more convenient option for many consumers. They also require fewer excipients, fillers, and binding agents. However, the best delivery form depends on your product's formulation. For guidance on the ideal choice for your product, consult one of our Account Executives.
What Packaging Options Are Available for Capsule Products?
We offer various packaging options to suit your needs, including glass and plastic bottles, PTP (blister) packaging, zipper pouches, and three-side seal sachets.
Do You Provide Stock Capsule Formulations?
Yes, we provide private-label capsule supplements for various health needs, including vitamins, minerals, herbal supplements, sports nutrition, and weight management. With over 20 ready-made formulations and customizable options, you can create products tailored to market trends and your brand’s needs.
Start Your Journey to Premium Capsule Supplements Today!
Request a competitive price quote from ATP Bio today and discover how we can meet your capsule supplement manufacturing needs.
Contact Us or Request a Quote Today!
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